• Cure mechanism and kinetic prediction of biobased glass/polyfurfuryl alcohol prepreg by model-free kinetics

      Odiyi, D.C.; Sharif, T.; Choudhry, R.S.; Mallik, S.; University of Derby (Elsevier BV, 2022-12-26)
      This paper explains the cure reaction mechanisms of a novel bio-based glass/Polyfurfuryl prepreg using an experimental and numerical approach. It suggests optimized parameters of rapid curing for isothermal curing conditions. Dynamic scanning calorimetry (DSC) under non-isothermal conditions was used to determine parameters for the two model-free kinetic methods Friedman and Ozawa Flynn Wall. The average activation energy (88.9 ± 4.9 kJ/mol) was found to be higher than that reported for neat resin in literature. The validated models were used to gain insight into reaction mechanisms and were used to predict the evolution of reaction time under isothermal conditions for the PFA prepreg. This suggested that the curing time can be reduced to half by rapidly heating and maintaining isothermal conditions at 160°C, which provides faster curing using hot-press. In addition, dynamic mechanical analysis (DMA) was carried out to compare the manufacturer recommended cure cycle with the rapid cycle suggested.
    • Empowering digital supply chain transformation by utilizing Industry 4.0, Smart Factories, Standards, Smart Contracts and Blockchains

      Takhar, Sukhraj; University of Derby (2022-01-20)
      Companies that place products onto the marketplace, whether they are internally manufactured or sourced from a supply chain, are often faced with ever increasing demands for data from a diverse set of stakeholders, requiring a multitude of different data reporting needs to be identified and requested from suppliers, ranging from: the identification of raw materials; number of products in WIP state within facilities; finished stock levels in storage; demand needs from customers; numerous what-if scenarios; exposure analysis; safe use and disposal instructions; through to obligatory reporting data under chemical regulation to identify the presence of any hazardous chemicals on finished products; through to the emerging Environmental, Social, and Governance data reporting needs in order to gain access to future sources of funding. Blockchains are often mistakenly viewed as being solely related to recording transactional data related to some form of electronic payment mechanism. Smart contracts enable contracts between buyers and suppliers to create contract terms in an electronic manner and processed in an efficient and automated manner. This paper contributes to existing literature by identifying a research gap in transforming the currently diverse manually intensive data collection tasks, via digital technologies such as supply chain collection of reporting tasks embedded into smart contracts, with digital data flows supporting IPC-CFX and IPC technical standards, recording data collection requests and responses in real-time within a blockchain, which is then verified by applicable supply chain actors, to ensure data consistency, accuracy and verification. The proposed design enables companies to address existing state supply chain data collection tasks using as structured framework, enabling appropriate risks to be identified and managed accordingly in a more timely and consistent manner. The design may then be expanded in a consistent manner as new supply chain reporting needs arise.
    • Mechanical Engineering Design, Learning from the Past to Design a Better Future

      Sole, Martin; Barber, Patrick; Turner, Ian; The University of Derby (Loughborough University, 2021-11-07)
      The economic importance of design, and design engineers to the success of a company has led to the exponential growth in the demand for qualified design engineers. To fill this demand, colleges and universities provide the best training available so that, after graduation these engineers will provide significant input from the first day of work. We live in a time known as industry 4.0 or the 4th Industrial Revolution, where computer power rules and takes on greater tasks, freeing up time for the design engineer to design more and more complex designs. Sometimes, it is good to stop, and take a breath to review our practices and remind ourselves of things we may have forgotten. It is true that we can design complex mechanisms and systems, in times past many of these would not be possible. But can we learn or be reminded of good practice by taking a journey through some of the design methods from the past. This paper will travel back to the 2nd century BC and look at cutting edge water pump design and the importance of a good literature review. It will highlight a serious gap in knowledge when comparing full-time and part-time students in our modern age. Airship design will be reviewed, the R100, R38 and R101 to remind us of the need to cross check design calculations. Looking at the beauty of Concorde design will remind us of the requirement in any design of good planning and regular meetings. This journey will finish by looking at the design process of the Boeing 777 commercial airliner, one of the first designs to use Computer Aided Design (CAD) and Computer Aided Manufacture (CAM). The use of Design Build Teams (DBT) with cross-disciplinary experts who can reside anywhere in the world will be considered. The reviewed historical examples may at first glance appear happen-stance but are in fact linked, and demonstrate a continuing growth in the ability, knowledge, complexity, and techniques of engineering design. This step back in time will remind teachers of some basic principles when teaching design to future design engineers. Designs have become more complex in this modern age, but it would be incorrect to say that complex design did not exist in times past. Before the internet, aircraft were built, global communication systems existed, men went to the moon.
    • Shape optimisation of cold roll formed sections considering effects of cold working

      Qadir, Sangar; Nguyen, Van Bac; Hajirasouliha, Iman; Ceranic, Boris; Tracada, Eleni; English, Martin; University of Derby; University of Sheffield; Hadley Industries plc (Elsevier, 2021-11-06)
      The design development of new cold roll formed sections can lead to a significant reduction in material costs if the sections are optimised for strength performance considering the effect of shapes and change of material properties by cold working during the manufacturing process. In this paper, the buckling and ultimate strengths of cold roll formed channel and zed sections with intermediate stiffeners under distortional bending were studied using experimentally validated Finite Element (FE) models. The section strength was optimised using FE modelling and optimisation based on Design Of Experiments (DOE) and response surface methodology. A nonlinear FE model was first developed for a referenced section subject to four-point bending tests and the section’s dimensions and material properties were defined as geometric parameters using the DOE technique. A response surface was then used to determine the influences of the stiffeners’ location, shape, size, and cold working at the section corners and stiffener bends during the manufacturing process. A multi-objective genetic algorithm method was deployed to obtain optimal shapes for the sections with maximum buckling and ultimate strengths while keeping the same amount of material used. The results revealed that the ultimate bending moment capacities could be enhanced up to 17% and 25% for the channel and zed sections, respectively. Including the cold working effect had considerable enhancement in the ultimate moment capacities, with a maximum increase of 5%. The results of this study clearly demonstrated an efficient and effective approach to optimise design for strength performance of cold roll formed sections.
    • Mechanical Properties and Failure Mechanisms of Novel Resin-infused Thermoplastic and Conventional Thermoset 3D Fabric Composites

      Shah, Syed Zulfiqar Hussain; Megat-Yusoff, Puteri Sri Melor; Karuppanan, Saravanan; Choudhry, Rizwan Saeed; Ahmad, Faiz; Sajid, Zubair; Universiti Teknologi Petronas, Perak, Malaysia; University of Derby (Springer Science and Business Media LLC, 2021-10-16)
      This paper presents an extensive comparison of the mechanical properties and failure mechanisms of a recently developed thermoplastic (Elium ®) 3D fabric-reinforced composite (3D-FRC) with the conventional thermoset (epoxy) 3D-FRC. Experiments involved tensile tests, compression tests, V-notch shear tests, and short beam shear tests for specimens produced through the vacuum-assisted resin infusion process in each case. These tests were used for the determination of in-plane elastic constants, failure strengths and for investigating the failure mechanisms. A micro-mechanical model validated against these experiments was used to predict the remaining orthotropic elastic constants. This work enhances our understanding of the mechanics of infusible thermoplastic 3D-FRC as a new class of emerging materials and provides useful data which substantiates that this unconventional thermoplastic resin is also easier to recycle, uses similar manufacturing processes and can be a suitable replacement for conventional thermoset resins.
    • Multiscale damage modelling of 3D woven composites under static and impact loads

      Shah, S. Z. H; Megat-Yusoff, P.S.M; Karuppanan, S; Choudhry, R.S; Sajid, Z; Universiti Teknologi PETRONAS, Bandar Seri Iskandar, Perak 32610, Malaysia; University of Derby (Elsevier, 2021-09-24)
      A multiscale progressive damage modelling methodology for 3-dimensional (3D) woven composites is presented. The proposed methodology is generic and can be implemented in most finite element software to create a digital twin for simulation of damage response. It uses 3D solid element (reduced integration) representation of the part for global analysis, while the local damage response, as well as matrix nonlinearity is modelled using a mesoscale constitutive unit-cell model of 3D woven composite consisting of idealised regions of polymer matrix and impregnated yarns. The idealised unit-cell model is defined based on realistic input from X-ray tomography of the 3D woven composite part and the micro-level constituent properties of the matrix and fibres. The damage model has been validated using quasi-static tensile/compression tests as well as dynamic drop-weight impact tests for both thermoset (epoxy) and thermoplastic (Elium) 3D woven composites. These simulations successfully demonstrate the accuracy and efficiency of the model for both 3D-textile composites.
    • Influence of Yawed Wind Flow on the Blade Forces/Bending Moments and Blade Elastic Torsion for an Axial-Flow Wind Turbine

      Ahmadi, Mohammad H. B.; Yang, Zhiyin; University of Derby (American Society of Mechanical Engineers, 2021-09-16)
      Effects of yawed incoming flow on wind turbine blades forces and root bending moments (RBMs) are not fully understood. To advance our current understanding, numerical studies of a small-scale three-bladed horizontal axis wind turbine at TSR = 6.7 with yaw angles of zero and 45° have been carried out to examine the variations of blade and rotor loading due to the yawed incoming flow. An approach combining Large Eddy Simulation (LES) with Actuator Line Modelling (ALM) has been employed in the present study. The predicted phase-averaged blade forces reveal that the blade tangential force, in-plane RBM and power coefficient are much more sensitive to the upstream streamwise velocity variations and are much more strongly affected than the blade axial force, out-of-plane RBM and thrust coefficient. It also shows that for yawed incoming flows the blade axial force to the blade tangential force ratio fluctuates significantly during one rotor revolution, resulting in large variations of the blade elastic torsion and that the total blade force (magnitude and direction) undergoes a non-linear change in the circumferential and radial directions, which will likely lead to the reduction in the turbine operational life significantly, especially for long lightweight blades of large size wind turbines.
    • Experimental investigation on the quasi-static crush performance of resin-infused thermoplastic 3D fibre-reinforced composites

      Shah, S. Z. H; Megat-Yusoff, P.S.M; Choudhry, R.S; Sajid, Zubair; Din, I.U; Universiti Teknologi PETRONAS, 32610, Bandar Seri Iskandar, Perak, Malaysia; University of Derby; National University of Sciences and Technology (NUST), Sector H-12, Islamabad, Pakistan (Elsevier, 2021-09-01)
      This paper presents the quasi-static crush performance of newer resin-infused thermoplastic 3D fibre reinforced composites (FRC) under axial load. The main objective is to make an assessment of the energy absorption capability of novel 3D composites for improved energy absorbing applications. Flat specimens of resin-infused thermoplastic (TP) and thermoset (TS) 3D composites with three trigger angles, i.e., 15°, 30° and 45° were tested under quasi-static crush loads. The thermoplastic 3D-FRC at 45° trigger angle demonstrated 31% higher specific energy absorption (SEA), and 17% higher average crushing stress. This improved performance is attributed to higher fragmentation failure mechanisms, which absorbed more energy. These results elucidate that the resin-infused thermoplastic composites are suitable for higher energy absorption and lightweight design for automotive and sports applications.
    • Estimation of total groundwater reserves and delineation of weathered/fault zones for aquifer potential: A case study from the Federal District of Brazil

      Hussain, Yawar; Borges, Welitom; Uagoda, Rogerio; Moura, Cristiane; Maciel, Susanne; Hamza, Omar; Havenith, Hans-Balder; Liège University; University of Derby; University of Brasilia (Walter de Gruyter GmbH, 2021-08-18)
      In the Federal District of Brazil, groundwater extraction is challenged by fractured aquifers with difficulty in identification of hydraulic traps and significant uncertainty in the estimation of recharge potential. This study aims to optimize the demarcation of new locations of tubular wells by the aid of geophysical investigation. In the first stage of this study, the total exploitable amount of groundwater were calculated from the information of the physical environment and the existing wells. Second, electrical resistivity tomography (ERT) method was carried out on the selected sites – based on their surficial characteristics. The possible hydraulic traps (where groundwater might exist) were identified from the inversion of the resistivity measured by the dipole–dipole array and from the delineation of the resultant conducting zones (including the weathered rocks and fractures). Using this approach, we predicted the position and number of tubular wells required and ranked them according to their potential productivity. The study provides a promising framework for investigating groundwater in fractured aquifers.
    • Design Education - A Reversed Method to Fill and Information and Knowledge Gap Between Full-Time and Part-Time Students

      Sole, Martin; Barber, Patrick; Ian, Turner; University of Derby (The Design Society, 2021-08)
      Teachers in schools, tutors in colleges, and lecturers in universities are all required to have specific teaching qualifications. As part of the qualification, it is normal to study tried and tested pedological theories. Some examples are Bloom’s Taxonomy, Constructivism, and Experiential Learning. This paper identifies a gap in the information and knowledge required of student design engineers studying on a full-time course, when compared to part-time students. To redress this gap, it is suggested that no new theories are required but just a new method of applying an old theory, the application of Bloom’s Taxonomy in reverse alongside reverse engineering. An example of applying this method to a class of design engineers in their final year of a BEng (Hons) Mechanical Engineering is provided.
    • The effect of fine droplets on laminar propagation speed of a strained acetone-methane flame: Experiment and simulations

      Fan, Luming; Tian, Bo; Chong, Cheng Tung; Jaafar, Mohammad Nazri Mohd; Tanno, Kenji; McGrath, Dante; Oliveira, Pedro M.de; Rogg, Bernd; Hochgreb, Simone; University of Derby; et al. (Elsevier, 2021-07-31)
      In this study, we investigate the effect of the presence of fuel droplets, their size and concentration, on stretched laminar flame speeds. We consider premixed strained methane/air mixtures, with the addition of small acetone droplets, and compare the flame velocity field behaviour to that of the fully vaporized mixture. An impinging stagnation flame configuration is used, to which a narrowly distributed polydisperse mist of acetone droplets is added. Total acetone molar concentrations between 9% and 20% per mole of methane are used, corresponding to 18.6% and 41.4% of the total fuel energy. The Sauter Mean Diameter (SMD) of acetone droplets is varied from 1.0 to 4.7 μm by carefully tuning the air flow rate passing through an atomizer. The droplet size distribution is characterized by a Phase Doppler Anamometry (PDA) system at the outlet of the burner. The flame propagation speed is measured using Particle Image Velocimetry (PIV) for overall equivalence ratios ranging from 0.8 to 1.4 at various strain rates, and the result is compared with a reference case in which acetone was fully vaporized. Unlike the fully vaporized flame, a two-stage reaction flame structure is observed for all droplet cases: a blue premixed flame front followed by a reddish luminous zone. Comparison of the results between gas-only and droplet-laden cases shows that the mean reference burning velocity of the mixture is significantly enhanced when droplets are present under rich cases, whereas the opposite is true for stoichiometric and lean cases. The mean droplet size also changes the relationship between flame speed and strain rate, especially for rich cases. The result suggests that with typical conditions found in laminar strained flames, even for the finest droplets that may have been vaporized before reaching the flame front, the resulting inhomogeneities may lead the flame to behaves differently from the well-premixed gaseous counterpart. Simulations at similar conditions are performed using a two-phase counterflow flame model to compare with experimental data. Model results of reference velocities do not compare well with observations, and the possible reasons for this behaviour are discussed, including the difficulties in determining the pre-vaporization process and thus the boundary conditions, as well as the fidelity of the current point-source based 1D model.
    • Realignment of Product Stewardship towards Chemical Regulations, the Circular Economy and Corporate Social Responsibility – a Delphi Study

      Liyanage, Kapila; Takhar, Sukhraj; University of Derby (Sepuluh Nopember Institute of Technology (ITS), 2021-07)
      Chemical regulations exist to limit and control the amount of hazardous chemical substances being used by industry. Increasing awareness of diminishing natural resources, increasing pollution, and reducing the amounts of harmful waste, has led towards increasing societal and regulatory pressure on industry to change from the traditional closed-loop manufacturing towards the adoption of sustainable materials and open-loop manufacturing systems as part of the Circular Economy. Corporate Social Responsibility (CSR) extends the relationship between industry and society. Product Stewardship (PS) provides a platform for organizations to assess impacts to manufacturing systems ensuring adequate measures are in place to understand, control or limit any impact(s) from manufacturing and using products. The research question answered in this paper relates to understanding the impacts on PS. This paper has been written based on a literature review and Delphi study. The outcomes from this paper will attempt to outline a framework for PS to align with Chemical Regulations, the Circular Economy and CSR.
    • Regulating Product Sustainability

      Takhar, Raj; Takhar, Sukhraj; University of Derby (The Parliamentary Office of Science and Technology, 2021-06-10)
      Interview, written review and feedback on UK government proposals on the future of regulating product for sustainability.
    • Transforming product labels using digital technologies to enable enhanced traceability and management of hazardous chemicals

      Takhar, Sukhraj; Liyanage, Kapila; University of Derby (Inderscience, 2021-06-08)
      Manufacturers that produce, distribute or market physical products are likely to be impacted by numerous chemical and product regulations. Manufacturers must identify chemical substances which appear within mixtures, materials, formulations, raw materials, components, assemblies and finished products. This results in a very manual and resource intensive process of collection of chemical substances in products data, where definitions arise from internal, industry standards, supplier and customer requirements and often sourced from multiple supply chain actors. This paper contributes to existing literature by identifying a research gap in transforming current manual state data collection tasks via the utilisation of digital technologies, leveraging real-time data collection using smart labels to identify chemicals contained within products. The proposed design enables manufacturers to identify the use of chemicals consumed in a automated manner and enabling appropriate risks to be identified and managed accordingly. The design can be further expanded in the proposed collaborative data sharing network.
    • Thermal Fatigue Life of Ball Grid Array (BGA) Solder Joints Made From Different Alloy Compositions

      Depiver, Joshua Adeniyi; Sabuj, Mallik; Amalu, Emeka H; University of Derby; Teeside University (Elsevier, 2021-04-27)
      As temperature cycling drives fatigue failure of solder joints in electronic modules, characterisation of the thermal fatigue response of different solder alloy formulations in BGA solder joints functioning in mission-critical systems has become crucial. Four different lead-free and one eutectic lead-based solder alloys in BGA solder joints are characterised against their thermal fatigue lives (TFLs) to predict their mean-time-to-failure for preventive maintenance advice. Five finite elements (FE) models of the assemblies of the BGAs with the different solder alloy compositions are created with SolidWorks. The models are subjected to standard IEC 60749-25 temperature cycling in ANSYS mechanical package environment. Plastic strain, shear strain, plastic shear strain, and accumulated creep energy density responses of the solder joints are obtained and inputted into established life prediction models – Coffin Manson, Engelmaier, Solomon and Syed – to determine the lives of the models. SAC405 joints have the highest predicted TFL of circa 13.2 years, while SAC387 joints have the least life of circa 1.4 years. The predicted lives are inversely proportional to the magnitude of the areas of stress-strain hysteresis loops of the BGA solder joints. The prediction models are significantly not consistent in predicted magnitudes of TFLs across the solder joints. With circa 838% variation in the magnitudes of TFL predicted for Sn63Pb37, the damage parameters used in the models played a critical role and justifies that a combination of several failure modes drives solder joints damage. This research provides a technique for determining the preventive maintenance time of BGA components in mission-critical systems. It proposes developing a new life prediction model based on a combination of the damage parameters for improved prediction.
    • On wind turbine power fluctuations induced by large-scale motions

      Ahmadi, Mohammad; Yang, Zhiyin; University of Derby (Elsevier, 2021-04-21)
      Our current understanding on the dynamic interaction between large-scale motions in the approaching turbulent flow and wind turbine power is very limited. To address this, numerical studies of a small-scale three-bladed horizontal axis wind turbine with cylinders placed in front of it to produce energetic coherent structures of varying scale relative to the turbine size have been carried out to examine the temporary variations of the turbine power. The predicted spectra reveal a strong interaction between large-scale turbulent motions generated by cylinders and the instantaneous turbine power. More specifically, it shows how the large dominant turbulent scales of incoming flow affect the spectral characteristics of turbine power, i.e, determining the level and trend of the turbine power spectrum. Comparisons reveal that there are two critical frequencies recognisable in the turbine power spectrum: the first one, close to the turbine rotational frequency, above which the coupling of upstream flow and turbine power disappears; the second one, identified for the first time and related to the dominant large-scale motions which dictate the level and trend of the turbine power spectrum. This study also shows that the strong scale-to-scale interaction between the upstream flow and turbine power reported previously does not appear at high Reynolds numbers.
    • Self-healing of bio-cementitious mortar incubated within neutral and acidic soil

      Esaker, Mohamed; Hamza, Omar; Souid, Adam; Elliott, David; University of Derby (Springer Science and Business Media LLC, 2021-04-14)
      The efficiency of bio self-healing of pre-cracked mortar specimens incubated in sand was investigated. The investigation examined the effect of soil pH representing industrially recognised classes of exposure, ranging from no risk of chemical attack (neutral pH≈7) to very high risk (pH≈4.5). Simultaneously, the soil was subjected to fully and partially saturated cycles for 120 days to resemble groundwater-level fluctuation. Bacillus Subtilis with nutrients were impregnated into perlite and utilised as a bacterial healing agent. The healing agent was added to half of the mortar specimens for comparison purposes. Mineral precipitations were observed in both control and bio-mortar specimens, and the healing products were examined by SEM-EDX scanning. The healing ratio was evaluated by comparing (i) the repair rate of the crack area and (ii) by capillary water absorption and sorptivity index - before and after incubation. The results indicated that bacteria-doped specimens (bio-mortar) exhibited the most efficient crack-healing in all incubation conditions i.e. different chemical exposure classes. In the pH neutral soil, the average healing ratios for the control and bio-mortar specimens were 38% and 82%, respectively. However, the healing ratio decreased by 43% for specimens incubated in acidic soil (pH≈4) compared with specimens incubated in neutral soil (pH≈7). The study implies that bio self-healing is generally beneficial for concrete embedded within the soil; however, aggressive ground conditions can inhibit the healing process.
    • The cradle to gate life-cycle assessment of thermoelectric materials: A comparison of inorganic, organic and hybrid types

      Soleimani, Zohreh; Zoras, Stamatis; Ceranic, Boris; Shahzad, Sally; Cui, Yuanlong; University of Derby; Sheffield University (Elsevier, 2021-02-18)
      Using thermoelectric generators to convert waste heat into electricity is a renewable alternative to fossil energy sources. As thermoelectric materials are the main element of thermoelectric generators, so far numerous studies have attempted to optimize their energy conversion efficiency. However, no single study to date has examined their life cycle impacts, whilst it is the most important feature of any renewable technology. Accordingly, the aim of the present study is to assess the life cycle impacts of thermoelectric materials at their production stage (cradle to gate) using a life cycle assessment tool called GaBi v.4.4. Thus, the thermoelectric materials were categorized into inorganic, organic, and hybrid types. The five investigated impact categories were resource consumption, emission, waste, primary energy demand, and global warming potential. The results confirmed that the inorganic type caused significantly greater environmental impacts than the other two types. The only inorganic exception was Bi 2 Te 3 that its environmental impact was by far the lowest among all the studied thermoelectric materials. Notably, the inorganic type caused major harm to the environment due to its extremely energy-intensive manufacturing process. However, the core environmental drawback of the organic and hybrid types was driven from their raw materials supply.
    • Blockchain application in supply chain chemical substance reporting - a Delphi study

      Takhar, Sukhraj Singh; Liyanage, Kapila; University of Derby (Inderscience, 2021-02-08)
      Blockchains utilise digital ledger technology to enable data to be traced in a more efficient manner than traditional paper-based systems. Smart contracts extend the capabilities of a blockchain by defining specific obligations. Chemical regulations impose the need on industry to record and report the use of hazardous chemicals within products. The process of collating supply chain chemical substance reporting information is a manually intensive and lengthy process in order to identify potential business risks and reporting of information to employees, consumers and chemical regulators. The research question answered in this paper relates to use of a blockchain with a smart contract to enable the automated collation of supply chain chemical substance information. This paper presents the findings from a Delphi study and a proposed 'supply chain chemical substance reporting' (SCCSR) blockchain. The SCCSR blockchain enables industry to implement greater efficiencies in collecting the required chemical substance information.
    • Biodiesel sustainability: The global impact of potential biodiesel production on the energy–water–food (EWF) nexus

      Chong, Cheng Tung; Loe, Ting Yu; Wong, Kang Yao; Ashokkumar, Veeramuthu; Lam, Su Shiung; Chong, Wen Tong; Borrion, Aiduan; Tian, Bo; Ng, Jo-Han; Shanghai Jiao Tong University, Lingang, Shanghai 201306, China; et al. (Elsevier, 2021-02-01)
      A data-driven model is used to analyse the global effects of biodiesel on the energy–water–food (EWF) nexus, and to understand the complex environmental correlation. Several criteria to measure the sustainability of biodiesel and four main limiting factors for biodiesel production are discussed in this paper. The limiting factors includes water stress, food stress, feedstock quantity and crude oil price. The 155-country model covers crude oil prices ranging from USD10/bbl to USD160/bbl, biodiesel refinery costs ranging from -USD0.30/L to USD0.30/L and 45 multi-generation biodiesel feedstocks. The model is capable of ascertaining changes arising from biodiesel adoption in terms of light-duty diesel engine emissions (NO, CO, UHC and smoke opacity), water stress index (WSI), dietary energy supply (DES), Herfindahl–Hirschman index (HHI) and short-term energy security. With the addition of potential biodiesel production, the renewable energy sector of global primary energy profile can increase by 0.43%, with maximum increment up to 10.97% for Malaysia. At current crude oil price of USD75/bbl and refinery cost of USD0.1/L, only Benin, Ireland and Togo can produce biodiesel profitably. The model also shows that water requirement varies non-linearly with multi-feedstock biodiesel production as blending ratio increases. Out of the 155 countries, biodiesel production is limited by feedstock quantity for 82 countries, 47 are limited by crude oil price, 20 by water stress and 6 by food stress. The results provide insights for governments to set up environmental policy guidelines, in implementing biodiesel technology as a cleaner alternative to diesel.